Complex production processes

Grasping the operational "picture" in a single glance is one of the challenges of the production manager. To do this, greater utilization of data networks and SCADA systems is required, even direct integration with the Manufacturing Execution Systems becomes essential.

Many food and beverage manufacturers have existing manual or semi-automated systems in place which cannot easily be changed. There are many challenges to seamlessly integrating new automation technologies with legacy systems. Sometimes they are connectivity based involving networks and protocols, sometimes process based involving digital twins and analysis and even sometimes human based, requiring support and training.

Manufacturing sustainability relies on two fundamental aspects. The first is the resilience of the manufacturing process, achieved through efficient maintenance scheduling, proactive monitoring, and streamlined processes, all crucial for optimizing production efficiency and minimizing downtime. The second pillar is energy consumption, which directly impacts operational efficiency and underpins environmental responsibility. Sustainable energy management entails integrating it into automation processes to utilize energy efficiently and judiciously.